Simulation that Moves Designs Forward
We keep analysis practical: fast turnarounds, clean data, and reports that guide decisions instead of burying them in theory.
The Problem
Design backlogs grow fast.
Physical testing is expensive and slow.
Late-stage failures push deadlines, and redesigns chew up tooling budgets.
Many FEA vendors drown you in charts that don’t translate back to design intent.
You don’t need more data—you need answers that shorten the loop between concept and confidence.
The Solution (How Idea Group Helps)
We integrate directly with your CAD and PLM systems to validate designs before they leave the screen.
Our team runs FEA and CAE using NX Nastran, Simcenter, and SolidWorks Simulation—matching your software environment so you can use the results immediately.
How we work:
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Local analysts under NDA; no offshoring.
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Models prepared from your native CATIA, NX, or SolidWorks files.
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Clear, visual reports with design recommendations.
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Correlation testing available when physical data exists.
You get verified results, not theoretical noise.
When to Use FEA in Product Development
Use simulation early, when changes are still cheap.
Best timing:
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During concept design for feasibility checks.
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Prior to prototyping to minimize iterations.
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During cost-down or weight-reduction phases.
After field failures for root-cause validation.
Book a 15-Minute Call to review which load cases make sense for your program.
Common Analysis Types
Structural Analysis
stress, strain, and deflection for static loads.
Thermal Analysis
steady-state and transient heat transfer for components and assemblies.
Dynamic & Vibration
modal, frequency, and harmonic response studies.
Fatigue & Durability
life prediction and failure mode tracking.
Optimization
weight reduction and material trade-off studies
Powertrain and advanced propulsion components (EV and hybrid systems) analyzed for structural and thermal performance.
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30 % average reduction in physical tests per program.
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20 % average component weight savings.
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100 % on-time delivery of analysis reports in 2024.
Modeling Assumptions & Boundary Conditions
Simulation is only as good as its setup. We define constraints, contacts, and materials with full transparency so your team can audit or replicate results.
Our Approach
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Geometry simplification without losing critical features.
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Mesh convergence studies for accuracy and speed.
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Material cards verified against spec data or lab tests.
We don’t hide behind black-box models; you see exactly how the problem was solved.
Deliverables & Timelines (What You Get, When You Get It)
Typical Deliverables
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Simulation model files and setup documentation.
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Comprehensive FEA report with images and recommendations.
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Correlation summary (if physical tests available).
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Design optimization notes for CAD updates.
Typical Timelines
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Simple static study: 3–5 business days.
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Full component validation: 1–2 weeks.
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Assembly or multi-load cases: custom schedule.
Proven Results
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100 % on-time delivery in 2024.
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Average client ROI: 5× vs physical testing alone.
FAQs: FEA & CAE Analysis Services
What data do you need to run FEA?
A clean 3D model, material info, and basic load conditions. We’ll help define the rest.
Can you validate results with physical tests?
Yes. We routinely correlate simulation data with lab or field testing to verify accuracy.
How long does an analysis take?
Simple studies in days; complex multi-load programs in a week or two.
What software do you use?
Siemens NX Nastran, Simcenter, and SolidWorks Simulation (others on request).
Are results confidential?
Always. All projects run under signed NDA with encrypted storage on Michigan servers.
Do you offer design optimization too?
Yes. We can iterate geometry directly with your CAD team for weight or strength targets.
Ready to Start?
Book a 15-Minute Fit Call
You’ll know within minutes if simulation makes sense for your program.
We review your design, define load cases, and give you a timeline before any commitment.
It’s fast: 15 minutes.
It’s focused: review requirements, get a quote.
It’s secure: NDA-ready, Michigan-based, OEM-compliant.